Product Description
Tyre Flexible Shaft Coupling (UL)
The tyre coupling is a torsional elastic coupling, which is composed of 2 flanges with shaft holes and a rubber tire body.
UL tire coupling is an elastic coupling with high performance, because the elastic element is as a whole tire body, so tire coupling has good shock damping and the shaft offset compensation performance, absorbing excellent and convenient assembly and disassembly, no lubrication, easy maintenance, long life and other advantages, the working temperature of tire coupling -20~80 degrees Celsius, transmitting torque 10~20000N.M, tire coupling, suitable for wet dust, shock, vibration, reversing the changeable and frequent starting work environment .
| Model | Tn N.m |
N.m |
[n] r/min |
D | B | Kg | I /kg.m2 |
|||
| J,J1 | Y | |||||||||
| d | L | |||||||||
| UL1 | 10 | 31.5 | 5000 | 11-18 | 22-30 | 25-42 | 80 | 20 | 0.7 | 0.0003 |
| UL2 | 25 | 80 | 5000 | 14-22 | 27-38 | 32-52 | 100 | 26 | 1.2 | 0.0008 |
| UL3 | 63 | 180 | 4500 | 18-25 | 30-44 | 42-62 | 120 | 32 | 1.8 | 0.0571 |
| UL4 | 100 | 315 | 4300 | 20-30 | 38-60 | 52-82 | 140 | 38 | 3.0 | 0.0044 |
| UL5 | 160 | 500 | 4000 | 24-35 | 38-60 | 52-82 | 160 | 45 | 4.6 | 0.0084 |
| UL6 | 250 | 710 | 3600 | 28-40 | 44-84 | 62-112 | 180 | 50 | 7.1 | 0.0164 |
| UL7 | 315 | 900 | 3200 | 32-48 | 60-84 | 82-112 | 200 | 56 | 10.9 | 0.5710 |
| UL8 | 400 | 1250 | 3000 | 38-50 | 60-84 | 82-112 | 220 | 63 | 13.0 | 0.0448 |
| UL9 | 630 | 1800 | 2800 | 42-60 | 84-107 | 112-142 | 250 | 71 | 20.0 | 0.571 |
| UL10 | 800 | 2240 | 2400 | 45-70 | 84-107 | 112-142 | 280 | 80 | 30.6 | 0.1596 |
| UL11 | 1000 | 2500 | 2100 | 50-75 | 84-107 | 112-142 | 320 | 90 | 39 | 0.2792 |
| UL12 | 1600 | 4000 | 2000 | 55-85 | 84-132 | 112-172 | 360 | 100 | 59 | 0.5356 |
| UL13 | 2500 | 6300 | 1800 | 63-95 | 107-132 | 142-172 | 400 | 110 | 81 | 0.8960 |
| UL14 | 4000 | 10000 | 1600 | 75-110 | 107-167 | 142-212 | 480 | 130 | 145 | 2.2616 |
| UL15 | 6300 | 14000 | 1200 | 85-125 | 132-167 | 172-212 | 560 | 150 | 222 | 4.6456 |
| UL16 | 10000 | 20000 | 1000 | 100-140 | 167-202 | 212-252 | 630 | 180 | 302 | 8.0924 |
| UL17 | 16000 | 31500 | 900 | 120-160 | 167-242 | 212-302 | 750 | 210 | 561 | 20.0176 |
| UL18 | 25000 | 59000 | 800 | 140-180 | 202-242 | 252-302 | 900 | 250 | 818 | 43.571 |
Production Pictures
Company Profile
HangZhou CHINAMFG Machinery Manufacturing Co., Ltd. is a high-tech enterprise specializing in the design and manufacture of various types of coupling. There are 86 employees in our company, including 2 senior engineers and no fewer than 20 mechanical design and manufacture, heat treatment, welding, and other professionals.
Advanced and reasonable process, complete detection means. Our company actively introduces foreign advanced technology and equipment, on the basis of the condition, we make full use of the advantage and do more research and innovation. Strict to high quality and operate strictly in accordance with the ISO9000 quality certification system standard mode.
Our company supplies different kinds of products. High quality and reasonable price. We stick to the principle of “quality first, service first, continuous improvement and innovation to meet the customers” for the management and “zero defect, zero complaints” as the quality objective.
Our Services
1. Design Services
Our design team has experience in Cardan shafts relating to product design and development. If you have any needs for your new product or wish to make further improvements, we are here to offer our support.
2. Product Services
raw materials → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly→Packing→Shipping
3. Samples Procedure
We could develop the sample according to your requirement and amend the sample constantly to meet your need.
4. Research & Development
We usually research the new needs of the market and develop new models when there are new cars in the market.
5. Quality Control
Every step should be a particular test by Professional Staff according to the standard of ISO9001 and TS16949.
FAQ
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing
various series of couplings.
Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all customers with customized PDF or AI format artwork.
Q 3:How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.
Q 4: Do you provide samples? Is it free or extra?
Yes, we could offer the sample but not for free. Actually, we have an excellent price principle, when you make the bulk order the cost of the sample will be deducted.
Q 5: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.
Q 6: What is the MOQ?
A: Usually our MOQ is 1pcs.
Q 7: Do you have inspection procedures for coupling?
A:100% self-inspection before packing.
Q 8: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.
Q 9: What’s your payment?
A:1) T/T.
♦Contact Us
Web: huadingcoupling
Add: No.11 HangZhou Road,Chengnan park,HangZhou City,ZheJiang Province,China
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Is it Possible to Replace a Motor Coupling Without Professional Assistance?
Yes, it is possible to replace a motor coupling without professional assistance, but it requires some mechanical knowledge and proper tools. Here are the steps to replace a motor coupling:
1. Safety First:
Before attempting any maintenance or replacement, ensure the motor and driven equipment are turned off and disconnected from the power source to prevent accidents.
2. Identify the Coupling Type:
Determine the type of motor coupling currently installed in the system. Different coupling types may have slightly different installation methods.
3. Gather Necessary Tools:
Collect the necessary tools, such as wrenches, socket set, screwdrivers, and any other specific tools required for the particular coupling type.
4. Remove Fasteners:
Loosen and remove the fasteners that secure the coupling to the motor and driven equipment shafts. Keep track of the fasteners to ensure they are reinstalled correctly.
5. Disconnect the Coupling:
Disconnect the coupling from both the motor and driven equipment shafts. Depending on the coupling type, this may involve sliding the coupling off the shafts or unbolting it from the flanges.
6. Inspect the Coupling:
Inspect the old coupling for signs of wear, damage, or misalignment. This assessment will help determine if the coupling replacement is necessary.
7. Install the New Coupling:
Place the new coupling onto the motor and driven equipment shafts, ensuring it fits properly and aligns with any keyways or grooves.
8. Reattach Fasteners:
Tighten and secure the fasteners to hold the new coupling in place. Follow the manufacturer’s recommended torque values for the specific coupling model.
9. Perform Trial Run:
Before full operation, perform a trial run to check the coupling’s performance and ensure everything is working correctly. Monitor for any abnormal vibrations or noises.
10. Regular Maintenance:
After replacement, follow regular maintenance practices to inspect the coupling and the entire power transmission system for any signs of wear or issues.
While it is possible to replace a motor coupling without professional assistance, keep in mind that improper installation or failure to diagnose other underlying issues may lead to further problems. If you are unsure about the process or encounter difficulties during the replacement, it is always best to seek the help of a qualified technician or engineer to ensure a successful and safe coupling replacement.
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Specific Safety Precautions When Working with Motor Couplings
Working with motor couplings involves handling mechanical components and power transmission systems, which can pose certain safety risks. It is essential to follow specific safety precautions to prevent accidents and ensure the well-being of personnel. Here are some safety measures to consider:
1. Lockout/Tagout Procedures:
Prior to any maintenance or installation work on motor couplings, follow lockout/tagout procedures to isolate the power source and prevent accidental startup. This ensures the motor and equipment are de-energized, reducing the risk of electrical hazards.
2. Personal Protective Equipment (PPE):
Wear appropriate personal protective equipment, including safety goggles, gloves, and steel-toed shoes, when working with motor couplings. PPE provides protection against potential hazards such as flying debris or pinch points.
3. Proper Lifting Techniques:
When handling heavy couplings or equipment, use proper lifting techniques to avoid strain or injury. Seek assistance if needed to lift and position larger components safely.
4. Inspect Coupling Condition:
Before any work, inspect the coupling for signs of wear, damage, or misalignment. Do not work with a damaged coupling, as it may compromise system integrity and safety.
5. Avoid Excessive Force:
Avoid applying excessive force or using tools that are not appropriate for the job when installing or removing couplings. Excessive force can lead to component failure or personal injury.
6. Follow Manufacturer Guidelines:
Adhere to the manufacturer’s guidelines and instructions during installation, maintenance, and troubleshooting processes. Manufacturer recommendations are designed to ensure safe and proper operation.
7. Regular Inspection and Maintenance:
Implement regular inspection and maintenance schedules for motor couplings and associated equipment. Identify and address any issues promptly to prevent potential hazards or failures.
8. Keep Work Area Clean:
Keep the work area clean and free of clutter. A tidy workspace reduces the risk of accidents and improves overall efficiency.
9. Avoid Contact with Rotating Components:
When the motor is energized, avoid contact with rotating coupling components to prevent injury. Ensure the system is de-energized during maintenance tasks.
10. Training and Competence:
Ensure that personnel working with motor couplings are adequately trained and competent in the procedures and safety measures related to coupling installation, maintenance, and operation.
By following these safety precautions, you can minimize risks and create a safer working environment when handling motor couplings and associated power transmission systems.
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How Does a Flexible Motor Coupling Differ from a Rigid Motor Coupling?
Flexible motor couplings and rigid motor couplings are two distinct types of couplings used to connect motors to driven equipment. They differ significantly in their design, function, and applications:
Flexible Motor Coupling:
A flexible motor coupling is designed to accommodate misalignment between the motor shaft and the driven equipment shaft. It uses flexible elements, such as elastomeric materials, to provide some degree of flexibility and damping. The key differences are:
- Misalignment Compensation: Flexible couplings can handle both angular and parallel misalignment between the motor and driven equipment shafts. This flexibility reduces stress on bearings and allows for a smoother transmission of torque.
- Shock Absorption: The elastomeric elements in flexible couplings can absorb and dampen vibrations and shock loads, protecting the motor and driven equipment from damage.
- Applications: Flexible couplings are commonly used in applications where misalignment is expected, such as pumps, compressors, conveyors, and machine tools.
Rigid Motor Coupling:
A rigid motor coupling provides a solid and inflexible connection between the motor shaft and the driven equipment shaft. It does not allow any misalignment and offers a direct torque transmission path. The key differences are:
- No Misalignment Compensation: Rigid couplings do not accommodate misalignment between the motor and driven equipment shafts. Proper alignment is critical for their efficient operation.
- Stiffness: Rigid couplings offer high torsional stiffness, maintaining precise alignment between the shafts and enabling accurate torque transmission.
- Applications: Rigid couplings are used in applications where precise alignment is required, such as high-precision machine tools, robotics, and applications with low or negligible misalignment.
The choice between a flexible motor coupling and a rigid motor coupling depends on the specific requirements of the application. Flexible couplings are preferred when misalignment is expected, while rigid couplings are suitable for applications where precise alignment and direct torque transmission are essential for the system’s performance.
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editor by CX 2024-03-13